ABB IRB 120 FlexMove vs ABB IRB 1200 5/0.9
Side-by-side comparison of ABB IRB 120 FlexMove (ABB) and ABB IRB 1200 5/0.9 (ABB) — specs, pricing, Robo Score, and verified deployments. Updated daily.
Optimize comparison for buyer
Optimized for Manufacturing buyers. Priority specs lifted to the top and marked with a target.
Layer 1: Identity & Trust
Manufacturer Country
- ABB IRB 120 FlexMoveSwitzerland
- ABB IRB 1200 5/0.9Switzerland
Year First Available
- ABB IRB 120 FlexMove2018
- ABB IRB 1200 5/0.9—
Verified Deployments
- ABB IRB 120 FlexMove0 Deployments
- ABB IRB 1200 5/0.90 Deployments
Layer 2: Operational
Price
- ABB IRB 120 FlexMove$65,000 USD
- ABB IRB 1200 5/0.9Contact for quote
Availability Status
- ABB IRB 120 FlexMoveACTIVE
- ABB IRB 1200 5/0.9ACTIVE
Arm Mechanics
Reach
- ABB IRB 120 FlexMove900 mm
- ABB IRB 1200 5/0.9—
Repeatability
- ABB IRB 120 FlexMove±0.03 mm
- ABB IRB 1200 5/0.9±0.02 mm
Payload
- ABB IRB 120 FlexMove12 kg
- ABB IRB 1200 5/0.9—
IP Rating (Arm)
- ABB IRB 120 FlexMoveIP54
- ABB IRB 1200 5/0.9—
Degrees of Freedom
- ABB IRB 120 FlexMove6
- ABB IRB 1200 5/0.96
Path Accuracy
- ABB IRB 120 FlexMove±0.1 mm
- ABB IRB 1200 5/0.9—
Robot Weight
- ABB IRB 120 FlexMove35 kg
- ABB IRB 1200 5/0.9—
Performance
MTBF
- ABB IRB 120 FlexMove50,000 hrs
- ABB IRB 1200 5/0.9—
Duty Cycle
- ABB IRB 120 FlexMove24 7 continuous
- ABB IRB 1200 5/0.9—
Safety
Dual Check Safety
- ABB IRB 120 FlexMoveYes
- ABB IRB 1200 5/0.9—
Safety I/O Pairs
- ABB IRB 120 FlexMove2
- ABB IRB 1200 5/0.9—
Controller & Programming
Controller Model
- ABB IRB 120 FlexMoveOmniCore™
- ABB IRB 1200 5/0.9—
Programming Languages
- ABB IRB 120 FlexMoveRAPID
- ABB IRB 1200 5/0.9—
Teach Pendant Type
- ABB IRB 120 FlexMovewired touch
- ABB IRB 1200 5/0.9—
Offline Programming
- ABB IRB 120 FlexMoveRobotStudio
- ABB IRB 1200 5/0.9—
Digital Twin Support
- ABB IRB 120 FlexMoveYes
- ABB IRB 1200 5/0.9Yes
Connectivity
IoT / Cloud Platform
- ABB IRB 120 FlexMoveABB Ability
- ABB IRB 1200 5/0.9—
Predictive Maintenance
- ABB IRB 120 FlexMovethreshold based
- ABB IRB 1200 5/0.9—
End-Effector
Tool Flange Standard
- ABB IRB 120 FlexMoveiso 9283
- ABB IRB 1200 5/0.9iso 9283
Internal Cable Routing
- ABB IRB 120 FlexMovethrough arm and wrist
- ABB IRB 1200 5/0.9—
Pneumatic Lines
- ABB IRB 120 FlexMove1
- ABB IRB 1200 5/0.9—
Commercial
Price (USD)
- ABB IRB 120 FlexMove$65,000 USD
- ABB IRB 1200 5/0.9Contact for quote
Warranty
- ABB IRB 120 FlexMove1 yrs
- ABB IRB 1200 5/0.9—
Service Network
- ABB IRB 120 FlexMoveglobal
- ABB IRB 1200 5/0.9—
| | |
|---|---|---|
| Layer 1: Identity & Trust | ||
| Manufacturer Country | Switzerland | Switzerland |
| Year First Available (values differ) | 2018 | — |
| Verified Deployments | 0 Deployments | 0 Deployments |
| Layer 2: Operational | ||
| Price (values differ) | $65,000 USD | Contact for quote |
| Availability Status | ACTIVE | ACTIVE |
| Layer 3: Category Specific | ||
| Arm Mechanics | ||
| Reach (priority for Manufacturing buyers) (values differ) | 900 mm | — |
| Repeatability (priority for Manufacturing buyers) (values differ) | ±0.03 mm | ±0.02 mm |
| Payload (priority for Manufacturing buyers) (values differ) | 12 kg | — |
| IP Rating (Arm) (priority for Manufacturing buyers) (values differ) | IP54 | — |
| Degrees of Freedom | 6 | 6 |
| Path Accuracy (values differ) | ±0.1 mm | — |
| Robot Weight (values differ) | 35 kg | — |
| Performance | ||
| MTBF (values differ) | 50,000 hrs | — |
| Duty Cycle (values differ) | 24 7 continuous | — |
| Safety | ||
| Dual Check Safety (values differ) | Yes | — |
| Safety I/O Pairs (values differ) | 2 | — |
| Controller & Programming | ||
| Controller Model (values differ) | OmniCore™ | — |
| Programming Languages (values differ) | RAPID | — |
| Teach Pendant Type (values differ) | wired touch | — |
| Offline Programming (values differ) | RobotStudio | — |
| Digital Twin Support (values differ) | Yes | Yes |
| Connectivity | ||
| IoT / Cloud Platform (values differ) | ABB Ability | — |
| Predictive Maintenance (values differ) | threshold based | — |
| End-Effector | ||
| Tool Flange Standard | iso 9283 | iso 9283 |
| Internal Cable Routing (values differ) | through arm and wrist | — |
| Pneumatic Lines (values differ) | 1 | — |
| Commercial | ||
| Price (USD) (values differ) | $65,000 USD | Contact for quote |
| Warranty (values differ) | 1 yrs | — |
| Service Network (values differ) | global | — |
Insufficient data for full comparison
The following fields had no data for any of the selected robots: Battery / Shift Runtime, Max TCP Speed, IP Rating (Wrist), Cycle Time (25/305/25), Vibration Damping, Safety Category, E-Stop Response, Safe Zone Count, Communication Protocols, ROS-Industrial Support, Cybersecurity Certs, Tool Changer (ISO), Electrical Lines, Spare Parts Lead Time, Expected Service Life
ROI Comparison
Same operating assumptions across every robot — the only difference is price. Set your numbers once to see which pays back fastest.
Annual labor displaced (per robot): $50,000
| Metric | ABB IRB 120 FlexMove | ABB IRB 1200 5/0.9 |
|---|---|---|
| Investment | $65,000 | No price |
| Payback period | 15.6 mo | — |
| Net savings (5 yr) | $185,000 | — |
| ROI (5 yr) | +285% | — |
ABB IRB 1200 5/0.9 has no listed price, so payback can't be computed. Contact the manufacturer for a quote.
Estimates labor-cost displacement only — not a full total cost of ownership. Actual ROI depends on integration, maintenance, training, downtime, and task fit. Converted currencies are indicative; USD is the price of record.
Trade-offs at a glance
Frequently asked
Who makes ABB IRB 120 FlexMove and ABB IRB 1200 5/0.9?
ABB IRB 120 FlexMove is made by ABB, based in CH. ABB IRB 1200 5/0.9 is made by ABB, based in CH.
How do ABB IRB 120 FlexMove and ABB IRB 1200 5/0.9 compare on the Robo Score?
ABB IRB 120 FlexMove scores 72.8 on the Robo Score. ABB IRB 1200 5/0.9 scores 46.1. The Robo Score is a 0–100 credibility figure blending commercial maturity, verified deployments, company standing, and independent coverage — see methodology for the full breakdown.
How does the reach of ABB IRB 120 FlexMove compare to ABB IRB 1200 5/0.9?
ABB IRB 120 FlexMove has a reach of 580 mm. ABB IRB 1200 5/0.9 has a reach of 901 mm.
Are ABB IRB 120 FlexMove and ABB IRB 1200 5/0.9 in the same category?
Both robots are classified as Industrial Arm on Robolist. Filters and ranking treat them as direct alternatives.
What is the realistic total cost of ownership for Industrial Arm robots?
Hardware cost is one input. Industrial Arm TCO also includes integration, training, downtime, and end-of-life. Our breakdown: TCO of a 6-Axis Arm Cell: Hardware, EOAT, Integration, Programming.
What should a buyer ask vendors when choosing between ABB IRB 120 FlexMove and ABB IRB 1200 5/0.9?
Spec sheets only show part of the story. Useful vendor questions cover support, lifecycle, integration cost, and references. We have a buyer-focused checklist: Industrial Arm Vendor Selection: Capability Matrices and Proof Points.
Going deeper — picking the right robot
TCO of a 6-Axis Arm Cell: Hardware, EOAT, Integration, Programming
7 min readIndustrial Arms
Industrial Arm Vendor Selection: Capability Matrices and Proof Points
9 min readIndustrial Arms
Programming Approaches: Teach Pendant, Offline, AI-Assisted — What Each Costs You
8 min readIndustrial Arms
Build vs buy vs lease: which model fits a first deployment
8 min readChoosing Your First Robot
The hidden specs vendors hope you'll miss
10 min readReading the Spec Sheet
Want to be notified when specs or pricing change for these robots? Drop your email.
Other comparisons
About this comparison
ABB IRB 120 FlexMove vs ABB IRB 1200 5/0.9 compares two robots in the industrial-arm category. All data is sourced from manufacturer spec sheets, verified deployments, and third-party filings; see our methodology for how the Robo Score is calculated.