ABB IRB 120 FlexMove vs HIWIN Welding Robot
Side-by-side comparison of ABB IRB 120 FlexMove (ABB) and HIWIN Welding Robot (HIWIN Corporation) — specs, pricing, Robo Score, and verified deployments. Updated daily.
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Layer 1: Identity & Trust
Manufacturer Country
- ABB IRB 120 FlexMoveSwitzerland
- HIWIN Welding RobotTaiwan
Year First Available
- ABB IRB 120 FlexMove2018
- HIWIN Welding Robot—
Verified Deployments
- ABB IRB 120 FlexMove0 Deployments
- HIWIN Welding Robot0 Deployments
Layer 2: Operational
Price
- ABB IRB 120 FlexMove$65,000 USD
- HIWIN Welding RobotContact for quote
Availability Status
- ABB IRB 120 FlexMoveACTIVE
- HIWIN Welding RobotACTIVE
Arm Mechanics
Payload
- ABB IRB 120 FlexMove12 kg
- HIWIN Welding Robot12 kg
Reach
- ABB IRB 120 FlexMove900 mm
- HIWIN Welding Robot2,010 mm
Degrees of Freedom
- ABB IRB 120 FlexMove6
- HIWIN Welding Robot6
Repeatability
- ABB IRB 120 FlexMove±0.03 mm
- HIWIN Welding Robot±0.05 mm
Path Accuracy
- ABB IRB 120 FlexMove±0.1 mm
- HIWIN Welding Robot—
Robot Weight
- ABB IRB 120 FlexMove35 kg
- HIWIN Welding Robot2,200 kg
IP Rating (Arm)
- ABB IRB 120 FlexMoveIP54
- HIWIN Welding RobotIP20
Performance
MTBF
- ABB IRB 120 FlexMove50,000 hrs
- HIWIN Welding Robot—
Duty Cycle
- ABB IRB 120 FlexMove24 7 continuous
- HIWIN Welding Robotcontinuous 24 7
Safety
Dual Check Safety
- ABB IRB 120 FlexMoveYes
- HIWIN Welding Robot—
Safety I/O Pairs
- ABB IRB 120 FlexMove2
- HIWIN Welding Robot—
Controller & Programming
Controller Model
- ABB IRB 120 FlexMoveOmniCore™
- HIWIN Welding RobotStandard control box or Mini control box
Programming Languages
- ABB IRB 120 FlexMoveRAPID
- HIWIN Welding Robot—
Teach Pendant Type
- ABB IRB 120 FlexMovewired touch
- HIWIN Welding Robotwired touch
Offline Programming
- ABB IRB 120 FlexMoveRobotStudio
- HIWIN Welding RobotLoyalty AI Welding System (included)
Digital Twin Support
- ABB IRB 120 FlexMoveYes
- HIWIN Welding RobotYes
Connectivity
IoT / Cloud Platform
- ABB IRB 120 FlexMoveABB Ability
- HIWIN Welding Robot—
Predictive Maintenance
- ABB IRB 120 FlexMovethreshold based
- HIWIN Welding Robot—
End-Effector
Tool Flange Standard
- ABB IRB 120 FlexMoveiso 9283
- HIWIN Welding RobotISO 9409-1
Internal Cable Routing
- ABB IRB 120 FlexMovethrough arm and wrist
- HIWIN Welding Robotthrough arm and wrist
Pneumatic Lines
- ABB IRB 120 FlexMove1
- HIWIN Welding Robot—
Commercial
Price (USD)
- ABB IRB 120 FlexMove$65,000 USD
- HIWIN Welding RobotContact for quote
Warranty
- ABB IRB 120 FlexMove1 yrs
- HIWIN Welding Robot—
Service Network
- ABB IRB 120 FlexMoveglobal
- HIWIN Welding Robotglobal
| | |
|---|---|---|
| Layer 1: Identity & Trust | ||
| Manufacturer Country (values differ) | Switzerland | Taiwan |
| Year First Available (values differ) | 2018 | — |
| Verified Deployments | 0 Deployments | 0 Deployments |
| Layer 2: Operational | ||
| Price (values differ) | $65,000 USD | Contact for quote |
| Availability Status | ACTIVE | ACTIVE |
| Layer 3: Category Specific | ||
| Arm Mechanics | ||
| Payload | 12 kg | 12 kg |
| Reach (values differ) | 900 mm | 2,010 mm |
| Degrees of Freedom | 6 | 6 |
| Repeatability (values differ) | ±0.03 mm | ±0.05 mm |
| Path Accuracy (values differ) | ±0.1 mm | — |
| Robot Weight (values differ) | 35 kg | 2,200 kg |
| IP Rating (Arm) (values differ) | IP54 | IP20 |
| Performance | ||
| MTBF (values differ) | 50,000 hrs | — |
| Duty Cycle (values differ) | 24 7 continuous | continuous 24 7 |
| Safety | ||
| Dual Check Safety (values differ) | Yes | — |
| Safety I/O Pairs (values differ) | 2 | — |
| Controller & Programming | ||
| Controller Model (values differ) | OmniCore™ | Standard control box or Mini control box |
| Programming Languages (values differ) | RAPID | — |
| Teach Pendant Type | wired touch | wired touch |
| Offline Programming (values differ) | RobotStudio | Loyalty AI Welding System (included) |
| Digital Twin Support (values differ) | Yes | Yes |
| Connectivity | ||
| IoT / Cloud Platform (values differ) | ABB Ability | — |
| Predictive Maintenance (values differ) | threshold based | — |
| End-Effector | ||
| Tool Flange Standard (values differ) | iso 9283 | ISO 9409-1 |
| Internal Cable Routing | through arm and wrist | through arm and wrist |
| Pneumatic Lines (values differ) | 1 | — |
| Commercial | ||
| Price (USD) (values differ) | $65,000 USD | Contact for quote |
| Warranty (values differ) | 1 yrs | — |
| Service Network | global | global |
Insufficient data for full comparison
The following fields had no data for any of the selected robots: Battery / Shift Runtime, Max TCP Speed, IP Rating (Wrist), Cycle Time (25/305/25), Vibration Damping, Safety Category, E-Stop Response, Safe Zone Count, Communication Protocols, ROS-Industrial Support, Cybersecurity Certs, Tool Changer (ISO), Electrical Lines, Spare Parts Lead Time, Expected Service Life
ROI Comparison
Same operating assumptions across every robot — the only difference is price. Set your numbers once to see which pays back fastest.
Annual labor displaced (per robot): $50,000
| Metric | ABB IRB 120 FlexMove | HIWIN Welding Robot |
|---|---|---|
| Investment | $65,000 | No price |
| Payback period | 15.6 mo | — |
| Net savings (5 yr) | $185,000 | — |
| ROI (5 yr) | +285% | — |
HIWIN Welding Robot has no listed price, so payback can't be computed. Contact the manufacturer for a quote.
Estimates labor-cost displacement only — not a full total cost of ownership. Actual ROI depends on integration, maintenance, training, downtime, and task fit. Converted currencies are indicative; USD is the price of record.
Trade-offs at a glance
Frequently asked
Who makes ABB IRB 120 FlexMove and HIWIN Welding Robot?
ABB IRB 120 FlexMove is made by ABB, based in CH. HIWIN Welding Robot is made by HIWIN Corporation, based in TW.
How do ABB IRB 120 FlexMove and HIWIN Welding Robot compare on the Robo Score?
ABB IRB 120 FlexMove scores 72.8 on the Robo Score. HIWIN Welding Robot scores 57.9. The Robo Score is a 0–100 credibility figure blending commercial maturity, verified deployments, company standing, and independent coverage — see methodology for the full breakdown.
How does the reach of ABB IRB 120 FlexMove compare to HIWIN Welding Robot?
ABB IRB 120 FlexMove has a reach of 580 mm. HIWIN Welding Robot has a reach of 2010 mm.
Are ABB IRB 120 FlexMove and HIWIN Welding Robot in the same category?
Both robots are classified as Industrial Arm on Robolist. Filters and ranking treat them as direct alternatives.
What is the realistic total cost of ownership for Industrial Arm robots?
Hardware cost is one input. Industrial Arm TCO also includes integration, training, downtime, and end-of-life. Our breakdown: TCO of a 6-Axis Arm Cell: Hardware, EOAT, Integration, Programming.
What should a buyer ask vendors when choosing between ABB IRB 120 FlexMove and HIWIN Welding Robot?
Spec sheets only show part of the story. Useful vendor questions cover support, lifecycle, integration cost, and references. We have a buyer-focused checklist: Industrial Arm Vendor Selection: Capability Matrices and Proof Points.
Going deeper — picking the right robot
TCO of a 6-Axis Arm Cell: Hardware, EOAT, Integration, Programming
7 min readIndustrial Arms
Industrial Arm Vendor Selection: Capability Matrices and Proof Points
9 min readIndustrial Arms
Programming Approaches: Teach Pendant, Offline, AI-Assisted — What Each Costs You
8 min readIndustrial Arms
Build vs buy vs lease: which model fits a first deployment
8 min readChoosing Your First Robot
The hidden specs vendors hope you'll miss
10 min readReading the Spec Sheet
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About this comparison
ABB IRB 120 FlexMove vs HIWIN Welding Robot compares two robots in the industrial-arm category. All data is sourced from manufacturer spec sheets, verified deployments, and third-party filings; see our methodology for how the Robo Score is calculated.