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ABB IRB 120 FlexMove vs IRB 1100

Side-by-side comparison of ABB IRB 120 FlexMove (ABB) and IRB 1100 (ABB) — specs, pricing, Robo Score, and verified deployments. Updated daily.

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Optimized for Manufacturing buyers. Priority specs lifted to the top and marked with a target.

Layer 1: Identity & Trust

Manufacturer Country

  • ABB IRB 120 FlexMove
    ABB IRB 120 FlexMoveSwitzerland
  • IRB 1100
    IRB 1100Switzerland

Year First Available

  • ABB IRB 120 FlexMove
    ABB IRB 120 FlexMove2018
  • IRB 1100
    IRB 1100

Layer 2: Operational

Price

  • ABB IRB 120 FlexMove
    ABB IRB 120 FlexMove$65,000 USD
  • IRB 1100
    IRB 1100$27,057–$29,500 USD

Availability Status

  • ABB IRB 120 FlexMove
    ABB IRB 120 FlexMoveACTIVE
  • IRB 1100
    IRB 1100ACTIVE

Arm Mechanics

Reach

  • ABB IRB 120 FlexMove
    ABB IRB 120 FlexMove900 mm
  • IRB 1100
    IRB 1100580 mm

Repeatability

  • ABB IRB 120 FlexMove
    ABB IRB 120 FlexMove±0.03 mm
  • IRB 1100
    IRB 1100±0.01 mm

Payload

  • ABB IRB 120 FlexMove
    ABB IRB 120 FlexMove12 kg
  • IRB 1100
    IRB 11004 kg

IP Rating (Arm)

  • ABB IRB 120 FlexMove
    ABB IRB 120 FlexMoveIP54
  • IRB 1100
    IRB 1100IP67

Degrees of Freedom

  • ABB IRB 120 FlexMove
    ABB IRB 120 FlexMove6
  • IRB 1100
    IRB 11006

Path Accuracy

  • ABB IRB 120 FlexMove
    ABB IRB 120 FlexMove±0.1 mm
  • IRB 1100
    IRB 1100

Robot Weight

  • ABB IRB 120 FlexMove
    ABB IRB 120 FlexMove35 kg
  • IRB 1100
    IRB 1100

Performance

MTBF

  • ABB IRB 120 FlexMove
    ABB IRB 120 FlexMove50,000 hrs
  • IRB 1100
    IRB 1100

Duty Cycle

  • ABB IRB 120 FlexMove
    ABB IRB 120 FlexMove24 7 continuous
  • IRB 1100
    IRB 1100

Safety

Dual Check Safety

  • ABB IRB 120 FlexMove
    ABB IRB 120 FlexMoveYes
  • IRB 1100
    IRB 1100

Safety I/O Pairs

  • ABB IRB 120 FlexMove
    ABB IRB 120 FlexMove2
  • IRB 1100
    IRB 1100

Controller & Programming

Controller Model

  • ABB IRB 120 FlexMove
    ABB IRB 120 FlexMoveOmniCore™
  • IRB 1100
    IRB 1100OmniCore C30/C90XT

Programming Languages

  • ABB IRB 120 FlexMove
    ABB IRB 120 FlexMoveRAPID
  • IRB 1100
    IRB 1100

Teach Pendant Type

  • ABB IRB 120 FlexMove
    ABB IRB 120 FlexMovewired touch
  • IRB 1100
    IRB 1100

Offline Programming

  • ABB IRB 120 FlexMove
    ABB IRB 120 FlexMoveRobotStudio
  • IRB 1100
    IRB 1100

Digital Twin Support

  • ABB IRB 120 FlexMove
    ABB IRB 120 FlexMoveYes
  • IRB 1100
    IRB 1100

Connectivity

IoT / Cloud Platform

  • ABB IRB 120 FlexMove
    ABB IRB 120 FlexMoveABB Ability
  • IRB 1100
    IRB 1100

Predictive Maintenance

  • ABB IRB 120 FlexMove
    ABB IRB 120 FlexMovethreshold based
  • IRB 1100
    IRB 1100

End-Effector

Tool Flange Standard

  • ABB IRB 120 FlexMove
    ABB IRB 120 FlexMoveiso 9283
  • IRB 1100
    IRB 1100

Internal Cable Routing

  • ABB IRB 120 FlexMove
    ABB IRB 120 FlexMovethrough arm and wrist
  • IRB 1100
    IRB 1100

Pneumatic Lines

  • ABB IRB 120 FlexMove
    ABB IRB 120 FlexMove1
  • IRB 1100
    IRB 1100

Commercial

Price (USD)

  • ABB IRB 120 FlexMove
    ABB IRB 120 FlexMove$65,000 USD
  • IRB 1100
    IRB 1100$27,057–$29,500 USD

Warranty

  • ABB IRB 120 FlexMove
    ABB IRB 120 FlexMove1 yrs
  • IRB 1100
    IRB 1100

Service Network

  • ABB IRB 120 FlexMove
    ABB IRB 120 FlexMoveglobal
  • IRB 1100
    IRB 1100

Insufficient data for full comparison

The following fields had no data for any of the selected robots: Verified Deployments, Battery / Shift Runtime, Max TCP Speed, IP Rating (Wrist), Cycle Time (25/305/25), Vibration Damping, Safety Category, E-Stop Response, Safe Zone Count, Communication Protocols, ROS-Industrial Support, Cybersecurity Certs, Tool Changer (ISO), Electrical Lines, Spare Parts Lead Time, Expected Service Life

best in categoryweakest in categoryvalues differ

ROI Comparison

Same operating assumptions across every robot — the only difference is price. Set your numbers once to see which pays back fastest.

Annual labor displaced (per robot): $50,000

MetricABB IRB 120 FlexMoveIRB 1100
Investment$65,000$28,279
Payback period15.6 mo6.8 mo
Net savings (5 yr)$185,000$221,722
ROI (5 yr)+285%+784%

Estimates labor-cost displacement only — not a full total cost of ownership. Actual ROI depends on integration, maintenance, training, downtime, and task fit. Converted currencies are indicative; USD is the price of record.

Trade-offs at a glance

Frequently asked

Who makes ABB IRB 120 FlexMove and IRB 1100?

ABB IRB 120 FlexMove is made by ABB, based in CH. IRB 1100 is made by ABB, based in CH.

How do ABB IRB 120 FlexMove and IRB 1100 compare on the Robo Score?

ABB IRB 120 FlexMove scores 72.8 on the Robo Score. IRB 1100 scores 59.9. The Robo Score is a 0–100 credibility figure blending commercial maturity, verified deployments, company standing, and independent coverage — see methodology for the full breakdown.

How does the reach of ABB IRB 120 FlexMove compare to IRB 1100?

ABB IRB 120 FlexMove has a reach of 580 mm. IRB 1100 has a reach of 580 mm.

Are ABB IRB 120 FlexMove and IRB 1100 in the same category?

Both robots are classified as Industrial Arm on Robolist. Filters and ranking treat them as direct alternatives.

What is the realistic total cost of ownership for Industrial Arm robots?

Hardware cost is one input. Industrial Arm TCO also includes integration, training, downtime, and end-of-life. Our breakdown: TCO of a 6-Axis Arm Cell: Hardware, EOAT, Integration, Programming.

What should a buyer ask vendors when choosing between ABB IRB 120 FlexMove and IRB 1100?

Spec sheets only show part of the story. Useful vendor questions cover support, lifecycle, integration cost, and references. We have a buyer-focused checklist: Industrial Arm Vendor Selection: Capability Matrices and Proof Points.

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About this comparison

ABB IRB 120 FlexMove vs IRB 1100 compares two robots in the industrial-arm category. All data is sourced from manufacturer spec sheets, verified deployments, and third-party filings; see our methodology for how the Robo Score is calculated.