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ABB IRB 120 FlexMove vs DBSR1000

Side-by-side comparison of ABB IRB 120 FlexMove (ABB) and DBSR1000 (Woerner GmbH) — specs, pricing, Robo Score, and verified deployments. Updated daily.

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Optimized for Manufacturing buyers. Priority specs lifted to the top and marked with a target.

Layer 1: Identity & Trust

Manufacturer Country

  • ABB IRB 120 FlexMove
    ABB IRB 120 FlexMoveSwitzerland
  • DBSR1000
    DBSR1000Germany

Year First Available

  • ABB IRB 120 FlexMove
    ABB IRB 120 FlexMove2018
  • DBSR1000
    DBSR1000

Verified Deployments

  • ABB IRB 120 FlexMove
    ABB IRB 120 FlexMove0 Deployments
  • DBSR1000
    DBSR10000 Deployments

Layer 2: Operational

Price

  • ABB IRB 120 FlexMove
    ABB IRB 120 FlexMove$65,000 USD
  • DBSR1000
    DBSR1000Contact for quote

Availability Status

  • ABB IRB 120 FlexMove
    ABB IRB 120 FlexMoveACTIVE
  • DBSR1000
    DBSR1000ACTIVE

Arm Mechanics

Reach

  • ABB IRB 120 FlexMove
    ABB IRB 120 FlexMove900 mm
  • DBSR1000
    DBSR1000

Repeatability

  • ABB IRB 120 FlexMove
    ABB IRB 120 FlexMove±0.03 mm
  • DBSR1000
    DBSR1000

Payload

  • ABB IRB 120 FlexMove
    ABB IRB 120 FlexMove12 kg
  • DBSR1000
    DBSR10002,000 kg

IP Rating (Arm)

  • ABB IRB 120 FlexMove
    ABB IRB 120 FlexMoveIP54
  • DBSR1000
    DBSR1000

Degrees of Freedom

  • ABB IRB 120 FlexMove
    ABB IRB 120 FlexMove6
  • DBSR1000
    DBSR1000

Path Accuracy

  • ABB IRB 120 FlexMove
    ABB IRB 120 FlexMove±0.1 mm
  • DBSR1000
    DBSR1000

Robot Weight

  • ABB IRB 120 FlexMove
    ABB IRB 120 FlexMove35 kg
  • DBSR1000
    DBSR1000

Performance

MTBF

  • ABB IRB 120 FlexMove
    ABB IRB 120 FlexMove50,000 hrs
  • DBSR1000
    DBSR1000

Duty Cycle

  • ABB IRB 120 FlexMove
    ABB IRB 120 FlexMove24 7 continuous
  • DBSR1000
    DBSR1000continuous 24 7

Vibration Damping

  • ABB IRB 120 FlexMove
    ABB IRB 120 FlexMove
  • DBSR1000
    DBSR1000active model based

Safety

Dual Check Safety

  • ABB IRB 120 FlexMove
    ABB IRB 120 FlexMoveYes
  • DBSR1000
    DBSR1000

Safety I/O Pairs

  • ABB IRB 120 FlexMove
    ABB IRB 120 FlexMove2
  • DBSR1000
    DBSR1000

Controller & Programming

Controller Model

  • ABB IRB 120 FlexMove
    ABB IRB 120 FlexMoveOmniCore™
  • DBSR1000
    DBSR1000

Programming Languages

  • ABB IRB 120 FlexMove
    ABB IRB 120 FlexMoveRAPID
  • DBSR1000
    DBSR1000

Teach Pendant Type

  • ABB IRB 120 FlexMove
    ABB IRB 120 FlexMovewired touch
  • DBSR1000
    DBSR1000

Offline Programming

  • ABB IRB 120 FlexMove
    ABB IRB 120 FlexMoveRobotStudio
  • DBSR1000
    DBSR1000

Digital Twin Support

  • ABB IRB 120 FlexMove
    ABB IRB 120 FlexMoveYes
  • DBSR1000
    DBSR1000

Connectivity

IoT / Cloud Platform

  • ABB IRB 120 FlexMove
    ABB IRB 120 FlexMoveABB Ability
  • DBSR1000
    DBSR1000

Predictive Maintenance

  • ABB IRB 120 FlexMove
    ABB IRB 120 FlexMovethreshold based
  • DBSR1000
    DBSR1000

End-Effector

Tool Flange Standard

  • ABB IRB 120 FlexMove
    ABB IRB 120 FlexMoveiso 9283
  • DBSR1000
    DBSR1000

Internal Cable Routing

  • ABB IRB 120 FlexMove
    ABB IRB 120 FlexMovethrough arm and wrist
  • DBSR1000
    DBSR1000

Pneumatic Lines

  • ABB IRB 120 FlexMove
    ABB IRB 120 FlexMove1
  • DBSR1000
    DBSR1000

Commercial

Price (USD)

  • ABB IRB 120 FlexMove
    ABB IRB 120 FlexMove$65,000 USD
  • DBSR1000
    DBSR1000Contact for quote

Warranty

  • ABB IRB 120 FlexMove
    ABB IRB 120 FlexMove1 yrs
  • DBSR1000
    DBSR1000

Service Network

  • ABB IRB 120 FlexMove
    ABB IRB 120 FlexMoveglobal
  • DBSR1000
    DBSR1000regional

Insufficient data for full comparison

The following fields had no data for any of the selected robots: Battery / Shift Runtime, Max TCP Speed, IP Rating (Wrist), Cycle Time (25/305/25), Safety Category, E-Stop Response, Safe Zone Count, Communication Protocols, ROS-Industrial Support, Cybersecurity Certs, Tool Changer (ISO), Electrical Lines, Spare Parts Lead Time, Expected Service Life

best in categoryweakest in categoryvalues differ

ROI Comparison

Same operating assumptions across every robot — the only difference is price. Set your numbers once to see which pays back fastest.

Annual labor displaced (per robot): $50,000

MetricABB IRB 120 FlexMoveDBSR1000
Investment$65,000No price
Payback period15.6 mo
Net savings (5 yr)$185,000
ROI (5 yr)+285%

DBSR1000 has no listed price, so payback can't be computed. Contact the manufacturer for a quote.

Estimates labor-cost displacement only — not a full total cost of ownership. Actual ROI depends on integration, maintenance, training, downtime, and task fit. Converted currencies are indicative; USD is the price of record.

Trade-offs at a glance

Frequently asked

Who makes ABB IRB 120 FlexMove and DBSR1000?

ABB IRB 120 FlexMove is made by ABB, based in CH. DBSR1000 is made by Woerner GmbH, based in DE.

How do ABB IRB 120 FlexMove and DBSR1000 compare on the Robo Score?

ABB IRB 120 FlexMove scores 72.8 on the Robo Score. DBSR1000 scores 40.9. The Robo Score is a 0–100 credibility figure blending commercial maturity, verified deployments, company standing, and independent coverage — see methodology for the full breakdown.

Are ABB IRB 120 FlexMove and DBSR1000 in the same category?

Both robots are classified as Industrial Arm on Robolist. Filters and ranking treat them as direct alternatives.

What is the realistic total cost of ownership for Industrial Arm robots?

Hardware cost is one input. Industrial Arm TCO also includes integration, training, downtime, and end-of-life. Our breakdown: TCO of a 6-Axis Arm Cell: Hardware, EOAT, Integration, Programming.

What should a buyer ask vendors when choosing between ABB IRB 120 FlexMove and DBSR1000?

Spec sheets only show part of the story. Useful vendor questions cover support, lifecycle, integration cost, and references. We have a buyer-focused checklist: Industrial Arm Vendor Selection: Capability Matrices and Proof Points.

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About this comparison

ABB IRB 120 FlexMove vs DBSR1000 compares two robots in the industrial-arm category. All data is sourced from manufacturer spec sheets, verified deployments, and third-party filings; see our methodology for how the Robo Score is calculated.