ABB IRB 120 FlexMove vs KR 10 R1100-2
Side-by-side comparison of ABB IRB 120 FlexMove (ABB) and KR 10 R1100-2 (KUKA Robotics) — specs, pricing, Robo Index, and verified deployments. Updated daily.
Optimize comparison for buyer
Optimized for Healthcare & Hospitals buyers. Priority specs lifted to the top and marked with a target.
Layer 1: Identity & Trust
Manufacturer Country
- ABB IRB 120 FlexMoveSwitzerland
- KR 10 R1100-2Germany
Year First Available
- ABB IRB 120 FlexMove2018
- KR 10 R1100-2—
Verified Deployments
- ABB IRB 120 FlexMove0 Deployments
- KR 10 R1100-20 Deployments
Layer 2: Operational
Price
- ABB IRB 120 FlexMove$65,000 USD
- KR 10 R1100-2$22,340 USD
Availability Status
- ABB IRB 120 FlexMoveACTIVE
- KR 10 R1100-2ACTIVE
Arm Mechanics
Repeatability
- ABB IRB 120 FlexMove±0.03 mm
- KR 10 R1100-2±0.02 mm
IP Rating (Arm)
- ABB IRB 120 FlexMoveIP54
- KR 10 R1100-2IP65/IP67
Reach
- ABB IRB 120 FlexMove900 mm
- KR 10 R1100-21,101 mm
Payload
- ABB IRB 120 FlexMove12 kg
- KR 10 R1100-210 kg
Degrees of Freedom
- ABB IRB 120 FlexMove6
- KR 10 R1100-26
Path Accuracy
- ABB IRB 120 FlexMove±0.1 mm
- KR 10 R1100-2—
Robot Weight
- ABB IRB 120 FlexMove35 kg
- KR 10 R1100-255 kg
Performance
MTBF
- ABB IRB 120 FlexMove50,000 hrs
- KR 10 R1100-2—
Duty Cycle
- ABB IRB 120 FlexMove24 7 continuous
- KR 10 R1100-2continuous 24 7
Safety
Dual Check Safety
- ABB IRB 120 FlexMoveYes
- KR 10 R1100-2—
Safety I/O Pairs
- ABB IRB 120 FlexMove2
- KR 10 R1100-2—
Controller & Programming
Controller Model
- ABB IRB 120 FlexMoveOmniCore™
- KR 10 R1100-2KUKA KR C4 compact
Programming Languages
- ABB IRB 120 FlexMoveRAPID
- KR 10 R1100-2KRL
Teach Pendant Type
- ABB IRB 120 FlexMovewired touch
- KR 10 R1100-2wired touch
Offline Programming
- ABB IRB 120 FlexMoveRobotStudio
- KR 10 R1100-2KUKA.Sim
Digital Twin Support
- ABB IRB 120 FlexMoveYes
- KR 10 R1100-2—
Connectivity
IoT / Cloud Platform
- ABB IRB 120 FlexMoveABB Ability
- KR 10 R1100-2KUKA Connect
Predictive Maintenance
- ABB IRB 120 FlexMovethreshold based
- KR 10 R1100-2—
End-Effector
Tool Flange Standard
- ABB IRB 120 FlexMoveiso 9283
- KR 10 R1100-2ISO 9409-1
Internal Cable Routing
- ABB IRB 120 FlexMovethrough arm and wrist
- KR 10 R1100-2through arm and wrist
Pneumatic Lines
- ABB IRB 120 FlexMove1
- KR 10 R1100-2—
Commercial
Price (USD)
- ABB IRB 120 FlexMove$65,000 USD
- KR 10 R1100-2$22,340 USD
Warranty
- ABB IRB 120 FlexMove1 yrs
- KR 10 R1100-21 yrs
Service Network
- ABB IRB 120 FlexMoveglobal
- KR 10 R1100-2global
| ||
|---|---|---|
| Layer 1: Identity & Trust | ||
| Manufacturer Country (values differ) | Switzerland | Germany |
| Year First Available (values differ) | 2018 | — |
| Verified Deployments | 0 Deployments | 0 Deployments |
| Layer 2: Operational | ||
| Price (values differ) | $65,000 USD | $22,340 USD |
| Availability Status | ACTIVE | ACTIVE |
| Layer 3: Category Specific | ||
| Arm Mechanics | ||
| Repeatability (priority for Healthcare & Hospitals buyers) (values differ) | ±0.03 mm | ±0.02 mm |
| IP Rating (Arm) (priority for Healthcare & Hospitals buyers) (values differ) | IP54 | IP65/IP67 |
| Reach (priority for Healthcare & Hospitals buyers) (values differ) | 900 mm | 1,101 mm |
| Payload (values differ) | 12 kg | 10 kg |
| Degrees of Freedom | 6 | 6 |
| Path Accuracy (values differ) | ±0.1 mm | — |
| Robot Weight (values differ) | 35 kg | 55 kg |
| Performance | ||
| MTBF (values differ) | 50,000 hrs | — |
| Duty Cycle (values differ) | 24 7 continuous | continuous 24 7 |
| Safety | ||
| Dual Check Safety (values differ) | Yes | — |
| Safety I/O Pairs (values differ) | 2 | — |
| Controller & Programming | ||
| Controller Model (values differ) | OmniCore™ | KUKA KR C4 compact |
| Programming Languages (values differ) | RAPID | KRL |
| Teach Pendant Type | wired touch | wired touch |
| Offline Programming (values differ) | RobotStudio | KUKA.Sim |
| Digital Twin Support (values differ) | Yes | — |
| Connectivity | ||
| IoT / Cloud Platform (values differ) | ABB Ability | KUKA Connect |
| Predictive Maintenance (values differ) | threshold based | — |
| End-Effector | ||
| Tool Flange Standard (values differ) | iso 9283 | ISO 9409-1 |
| Internal Cable Routing | through arm and wrist | through arm and wrist |
| Pneumatic Lines (values differ) | 1 | — |
| Commercial | ||
| Price (USD) (values differ) | $65,000 USD | $22,340 USD |
| Warranty | 1 yrs | 1 yrs |
| Service Network | global | global |
Insufficient data for full comparison
The following fields had no data for any of the selected robots: Battery / Shift Runtime, Max TCP Speed, IP Rating (Wrist), Cycle Time (25/305/25), Vibration Damping, Safety Category, E-Stop Response, Safe Zone Count, Communication Protocols, ROS-Industrial Support, Cybersecurity Certs, Tool Changer (ISO), Electrical Lines, Spare Parts Lead Time, Expected Service Life
ROI Comparison
Same operating assumptions across every robot — the only difference is price. Set your numbers once to see which pays back fastest.
Annual labor displaced (per robot): $50,000
| Metric | ABB IRB 120 FlexMove | KR 10 R1100-2 |
|---|---|---|
| Investment | $65,000 | $22,340 |
| Payback period | 15.6 mo | 5.4 mo |
| Net savings (5 yr) | $185,000 | $227,660 |
| ROI (5 yr) | +285% | +1019% |
Estimates labor-cost displacement only — not a full total cost of ownership. Actual ROI depends on integration, maintenance, training, downtime, and task fit. Converted currencies are indicative; USD is the price of record.
Trade-offs at a glance
Frequently asked
Who makes ABB IRB 120 FlexMove and KR 10 R1100-2?
ABB IRB 120 FlexMove is made by ABB, based in CH. KR 10 R1100-2 is made by KUKA Robotics, based in DE.
How much does ABB IRB 120 FlexMove cost compared to KR 10 R1100-2?
ABB IRB 120 FlexMove is listed at $65,000. KR 10 R1100-2 is listed at $22,340.
How do ABB IRB 120 FlexMove and KR 10 R1100-2 compare on the Robo Index?
ABB IRB 120 FlexMove grades AA on the Robo Index. KR 10 R1100-2 grades A. The Robo Index is a credibility grade (AAA … C) that blends commercial maturity, verified deployments, company standing, and independent coverage — see methodology for the full breakdown.
How does the reach of ABB IRB 120 FlexMove compare to KR 10 R1100-2?
ABB IRB 120 FlexMove has a reach of 580 mm. KR 10 R1100-2 has a reach of 1101 mm.
Are ABB IRB 120 FlexMove and KR 10 R1100-2 in the same category?
Both robots are classified as Industrial Arm on Robolist. Filters and ranking treat them as direct alternatives.
What is the realistic total cost of ownership for Industrial Arm robots?
Hardware cost is one input. Industrial Arm TCO also includes integration, training, downtime, and end-of-life. Our breakdown: TCO of a 6-Axis Arm Cell: Hardware, EOAT, Integration, Programming.
What should a buyer ask vendors when choosing between ABB IRB 120 FlexMove and KR 10 R1100-2?
Spec sheets only show part of the story. Useful vendor questions cover support, lifecycle, integration cost, and references. We have a buyer-focused checklist: Industrial Arm Vendor Selection: Capability Matrices and Proof Points.
Going deeper — picking the right robot
TCO of a 6-Axis Arm Cell: Hardware, EOAT, Integration, Programming
7 min readIndustrial Arms
Industrial Arm Vendor Selection: Capability Matrices and Proof Points
9 min readIndustrial Arms
Programming Approaches: Teach Pendant, Offline, AI-Assisted — What Each Costs You
8 min readIndustrial Arms
Build vs buy vs lease: which model fits a first deployment
8 min readChoosing Your First Robot
The hidden specs vendors hope you'll miss
10 min readReading the Spec Sheet
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About this comparison
ABB IRB 120 FlexMove vs KR 10 R1100-2 compares two robots in the industrial-arm category. All data is sourced from manufacturer spec sheets, verified deployments, and third-party filings; see our methodology for how the Robo Index is calculated.