ABB IRB 120 FlexMove vs KR 10 R1100 EX
Side-by-side comparison of ABB IRB 120 FlexMove (ABB) and KR 10 R1100 EX (KUKA Robotics) — specs, pricing, Robo Score, and verified deployments. Updated daily.
Optimize comparison for buyer
Optimized for Healthcare & Hospitals buyers. Priority specs lifted to the top and marked with a target.
Layer 1: Identity & Trust
Manufacturer Country
- ABB IRB 120 FlexMoveSwitzerland
- KR 10 R1100 EXGermany
Year First Available
- ABB IRB 120 FlexMove2018
- KR 10 R1100 EX—
Verified Deployments
- ABB IRB 120 FlexMove0 Deployments
- KR 10 R1100 EX0 Deployments
Layer 2: Operational
Price
- ABB IRB 120 FlexMove$65,000 USD
- KR 10 R1100 EXContact for quote
Availability Status
- ABB IRB 120 FlexMoveACTIVE
- KR 10 R1100 EXACTIVE
Arm Mechanics
Repeatability
- ABB IRB 120 FlexMove±0.03 mm
- KR 10 R1100 EX±0.03 mm
IP Rating (Arm)
- ABB IRB 120 FlexMoveIP54
- KR 10 R1100 EXIP67
Reach
- ABB IRB 120 FlexMove900 mm
- KR 10 R1100 EX1,101 mm
Payload
- ABB IRB 120 FlexMove12 kg
- KR 10 R1100 EX10 kg
Degrees of Freedom
- ABB IRB 120 FlexMove6
- KR 10 R1100 EX—
Path Accuracy
- ABB IRB 120 FlexMove±0.1 mm
- KR 10 R1100 EX—
Robot Weight
- ABB IRB 120 FlexMove35 kg
- KR 10 R1100 EX56 kg
Performance
MTBF
- ABB IRB 120 FlexMove50,000 hrs
- KR 10 R1100 EX—
Duty Cycle
- ABB IRB 120 FlexMove24 7 continuous
- KR 10 R1100 EX—
Safety
Dual Check Safety
- ABB IRB 120 FlexMoveYes
- KR 10 R1100 EX—
Safety I/O Pairs
- ABB IRB 120 FlexMove2
- KR 10 R1100 EX—
Controller & Programming
Controller Model
- ABB IRB 120 FlexMoveOmniCore™
- KR 10 R1100 EXKR C5 micro; KR C4 compact
Programming Languages
- ABB IRB 120 FlexMoveRAPID
- KR 10 R1100 EX—
Teach Pendant Type
- ABB IRB 120 FlexMovewired touch
- KR 10 R1100 EX—
Offline Programming
- ABB IRB 120 FlexMoveRobotStudio
- KR 10 R1100 EX—
Digital Twin Support
- ABB IRB 120 FlexMoveYes
- KR 10 R1100 EX—
Connectivity
IoT / Cloud Platform
- ABB IRB 120 FlexMoveABB Ability
- KR 10 R1100 EX—
Predictive Maintenance
- ABB IRB 120 FlexMovethreshold based
- KR 10 R1100 EX—
End-Effector
Tool Flange Standard
- ABB IRB 120 FlexMoveiso 9283
- KR 10 R1100 EX—
Internal Cable Routing
- ABB IRB 120 FlexMovethrough arm and wrist
- KR 10 R1100 EX—
Pneumatic Lines
- ABB IRB 120 FlexMove1
- KR 10 R1100 EX—
Commercial
Price (USD)
- ABB IRB 120 FlexMove$65,000 USD
- KR 10 R1100 EXContact for quote
Warranty
- ABB IRB 120 FlexMove1 yrs
- KR 10 R1100 EX—
Service Network
- ABB IRB 120 FlexMoveglobal
- KR 10 R1100 EX—
| ||
|---|---|---|
| Layer 1: Identity & Trust | ||
| Manufacturer Country (values differ) | Switzerland | Germany |
| Year First Available (values differ) | 2018 | — |
| Verified Deployments | 0 Deployments | 0 Deployments |
| Layer 2: Operational | ||
| Price (values differ) | $65,000 USD | Contact for quote |
| Availability Status | ACTIVE | ACTIVE |
| Layer 3: Category Specific | ||
| Arm Mechanics | ||
| Repeatability (priority for Healthcare & Hospitals buyers) | ±0.03 mm | ±0.03 mm |
| IP Rating (Arm) (priority for Healthcare & Hospitals buyers) (values differ) | IP54 | IP67 |
| Reach (priority for Healthcare & Hospitals buyers) (values differ) | 900 mm | 1,101 mm |
| Payload (values differ) | 12 kg | 10 kg |
| Degrees of Freedom (values differ) | 6 | — |
| Path Accuracy (values differ) | ±0.1 mm | — |
| Robot Weight (values differ) | 35 kg | 56 kg |
| Performance | ||
| MTBF (values differ) | 50,000 hrs | — |
| Duty Cycle (values differ) | 24 7 continuous | — |
| Safety | ||
| Dual Check Safety (values differ) | Yes | — |
| Safety I/O Pairs (values differ) | 2 | — |
| Controller & Programming | ||
| Controller Model (values differ) | OmniCore™ | KR C5 micro; KR C4 compact |
| Programming Languages (values differ) | RAPID | — |
| Teach Pendant Type (values differ) | wired touch | — |
| Offline Programming (values differ) | RobotStudio | — |
| Digital Twin Support (values differ) | Yes | — |
| Connectivity | ||
| IoT / Cloud Platform (values differ) | ABB Ability | — |
| Predictive Maintenance (values differ) | threshold based | — |
| End-Effector | ||
| Tool Flange Standard (values differ) | iso 9283 | — |
| Internal Cable Routing (values differ) | through arm and wrist | — |
| Pneumatic Lines (values differ) | 1 | — |
| Commercial | ||
| Price (USD) (values differ) | $65,000 USD | Contact for quote |
| Warranty (values differ) | 1 yrs | — |
| Service Network (values differ) | global | — |
Insufficient data for full comparison
The following fields had no data for any of the selected robots: Battery / Shift Runtime, Max TCP Speed, IP Rating (Wrist), Cycle Time (25/305/25), Vibration Damping, Safety Category, E-Stop Response, Safe Zone Count, Communication Protocols, ROS-Industrial Support, Cybersecurity Certs, Tool Changer (ISO), Electrical Lines, Spare Parts Lead Time, Expected Service Life
ROI Comparison
Same operating assumptions across every robot — the only difference is price. Set your numbers once to see which pays back fastest.
Annual labor displaced (per robot): $50,000
| Metric | ABB IRB 120 FlexMove | KR 10 R1100 EX |
|---|---|---|
| Investment | $65,000 | No price |
| Payback period | 15.6 mo | — |
| Net savings (5 yr) | $185,000 | — |
| ROI (5 yr) | +285% | — |
KR 10 R1100 EX has no listed price, so payback can't be computed. Contact the manufacturer for a quote.
Estimates labor-cost displacement only — not a full total cost of ownership. Actual ROI depends on integration, maintenance, training, downtime, and task fit. Converted currencies are indicative; USD is the price of record.
Trade-offs at a glance
Frequently asked
Who makes ABB IRB 120 FlexMove and KR 10 R1100 EX?
ABB IRB 120 FlexMove is made by ABB, based in CH. KR 10 R1100 EX is made by KUKA Robotics, based in DE.
How do ABB IRB 120 FlexMove and KR 10 R1100 EX compare on the Robo Score?
ABB IRB 120 FlexMove scores 72.8 on the Robo Score. KR 10 R1100 EX scores 62.4. The Robo Score is a 0–100 credibility figure blending commercial maturity, verified deployments, company standing, and independent coverage — see methodology for the full breakdown.
How does the reach of ABB IRB 120 FlexMove compare to KR 10 R1100 EX?
ABB IRB 120 FlexMove has a reach of 580 mm. KR 10 R1100 EX has a reach of 1101 mm.
Are ABB IRB 120 FlexMove and KR 10 R1100 EX in the same category?
Both robots are classified as Industrial Arm on Robolist. Filters and ranking treat them as direct alternatives.
What is the realistic total cost of ownership for Industrial Arm robots?
Hardware cost is one input. Industrial Arm TCO also includes integration, training, downtime, and end-of-life. Our breakdown: TCO of a 6-Axis Arm Cell: Hardware, EOAT, Integration, Programming.
What should a buyer ask vendors when choosing between ABB IRB 120 FlexMove and KR 10 R1100 EX?
Spec sheets only show part of the story. Useful vendor questions cover support, lifecycle, integration cost, and references. We have a buyer-focused checklist: Industrial Arm Vendor Selection: Capability Matrices and Proof Points.
Going deeper — picking the right robot
TCO of a 6-Axis Arm Cell: Hardware, EOAT, Integration, Programming
7 min readIndustrial Arms
Industrial Arm Vendor Selection: Capability Matrices and Proof Points
9 min readIndustrial Arms
Programming Approaches: Teach Pendant, Offline, AI-Assisted — What Each Costs You
8 min readIndustrial Arms
Build vs buy vs lease: which model fits a first deployment
8 min readChoosing Your First Robot
The hidden specs vendors hope you'll miss
10 min readReading the Spec Sheet
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About this comparison
ABB IRB 120 FlexMove vs KR 10 R1100 EX compares two robots in the industrial-arm category. All data is sourced from manufacturer spec sheets, verified deployments, and third-party filings; see our methodology for how the Robo Score is calculated.