ABB IRB 120 FlexMove vs PALOMAT Pallet Stacker
Side-by-side comparison of ABB IRB 120 FlexMove (ABB) and PALOMAT Pallet Stacker (PALOMAT) — specs, pricing, Robo Score, and verified deployments. Updated daily.
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Layer 1: Identity & Trust
Manufacturer Country
- ABB IRB 120 FlexMoveSwitzerland

- PALOMAT Pallet StackerDenmark

Year First Available
- ABB IRB 120 FlexMove2018

- PALOMAT Pallet Stacker2026

Verified Deployments
- ABB IRB 120 FlexMove0 Deployments

- PALOMAT Pallet Stacker0 Deployments

Layer 2: Operational
Price
- ABB IRB 120 FlexMove$65,000 USD

- PALOMAT Pallet StackerContact for quote

Availability Status
- ABB IRB 120 FlexMoveACTIVE

- PALOMAT Pallet StackerACTIVE

Arm Mechanics
Payload
- ABB IRB 120 FlexMove12 kg

- PALOMAT Pallet Stacker700 kg

Reach
- ABB IRB 120 FlexMove900 mm

- PALOMAT Pallet Stacker—

Degrees of Freedom
- ABB IRB 120 FlexMove6

- PALOMAT Pallet Stacker—

Repeatability
- ABB IRB 120 FlexMove±0.03 mm

- PALOMAT Pallet Stacker—

Path Accuracy
- ABB IRB 120 FlexMove±0.1 mm

- PALOMAT Pallet Stacker—

Robot Weight
- ABB IRB 120 FlexMove35 kg

- PALOMAT Pallet Stacker—

IP Rating (Arm)
- ABB IRB 120 FlexMoveIP54

- PALOMAT Pallet StackerIP56

Performance
MTBF
- ABB IRB 120 FlexMove50,000 hrs

- PALOMAT Pallet Stacker—

Duty Cycle
- ABB IRB 120 FlexMove24 7 continuous

- PALOMAT Pallet Stackercontinuous 24 7

Safety
Dual Check Safety
- ABB IRB 120 FlexMoveYes

- PALOMAT Pallet Stacker—

Safety I/O Pairs
- ABB IRB 120 FlexMove2

- PALOMAT Pallet Stacker—

Controller & Programming
Controller Model
- ABB IRB 120 FlexMoveOmniCore™

- PALOMAT Pallet StackerSiemens S7-1200

Programming Languages
- ABB IRB 120 FlexMoveRAPID

- PALOMAT Pallet Stacker—

Teach Pendant Type
- ABB IRB 120 FlexMovewired touch

- PALOMAT Pallet Stackerwired touch

Offline Programming
- ABB IRB 120 FlexMoveRobotStudio

- PALOMAT Pallet Stacker—

Digital Twin Support
- ABB IRB 120 FlexMoveYes

- PALOMAT Pallet Stacker—

Connectivity
ROS-Industrial Support
- ABB IRB 120 FlexMove—

- PALOMAT Pallet Stackernone

IoT / Cloud Platform
- ABB IRB 120 FlexMoveABB Ability

- PALOMAT Pallet Stacker—

Predictive Maintenance
- ABB IRB 120 FlexMovethreshold based

- PALOMAT Pallet Stackernone

End-Effector
Tool Flange Standard
- ABB IRB 120 FlexMoveiso 9283

- PALOMAT Pallet Stacker—

Internal Cable Routing
- ABB IRB 120 FlexMovethrough arm and wrist

- PALOMAT Pallet Stackerexternal only

Pneumatic Lines
- ABB IRB 120 FlexMove1

- PALOMAT Pallet Stacker—

Commercial
Price (USD)
- ABB IRB 120 FlexMove$65,000 USD

- PALOMAT Pallet StackerContact for quote

Warranty
- ABB IRB 120 FlexMove1 yrs

- PALOMAT Pallet Stacker—

Service Network
- ABB IRB 120 FlexMoveglobal

- PALOMAT Pallet Stackerregional

![]() | ![]() | |
|---|---|---|
| Layer 1: Identity & Trust | ||
| Manufacturer Country (values differ) | Switzerland | Denmark |
| Year First Available (values differ) | 2018 | 2026 |
| Verified Deployments | 0 Deployments | 0 Deployments |
| Layer 2: Operational | ||
| Price (values differ) | $65,000 USD | Contact for quote |
| Availability Status | ACTIVE | ACTIVE |
| Layer 3: Category Specific | ||
| Arm Mechanics | ||
| Payload (values differ) | 12 kg | 700 kg |
| Reach (values differ) | 900 mm | — |
| Degrees of Freedom (values differ) | 6 | — |
| Repeatability (values differ) | ±0.03 mm | — |
| Path Accuracy (values differ) | ±0.1 mm | — |
| Robot Weight (values differ) | 35 kg | — |
| IP Rating (Arm) (values differ) | IP54 | IP56 |
| Performance | ||
| MTBF (values differ) | 50,000 hrs | — |
| Duty Cycle (values differ) | 24 7 continuous | continuous 24 7 |
| Safety | ||
| Dual Check Safety (values differ) | Yes | — |
| Safety I/O Pairs (values differ) | 2 | — |
| Controller & Programming | ||
| Controller Model (values differ) | OmniCore™ | Siemens S7-1200 |
| Programming Languages (values differ) | RAPID | — |
| Teach Pendant Type | wired touch | wired touch |
| Offline Programming (values differ) | RobotStudio | — |
| Digital Twin Support (values differ) | Yes | — |
| Connectivity | ||
| ROS-Industrial Support (values differ) | — | none |
| IoT / Cloud Platform (values differ) | ABB Ability | — |
| Predictive Maintenance (values differ) | threshold based | none |
| End-Effector | ||
| Tool Flange Standard (values differ) | iso 9283 | — |
| Internal Cable Routing (values differ) | through arm and wrist | external only |
| Pneumatic Lines (values differ) | 1 | — |
| Commercial | ||
| Price (USD) (values differ) | $65,000 USD | Contact for quote |
| Warranty (values differ) | 1 yrs | — |
| Service Network (values differ) | global | regional |
Insufficient data for full comparison
The following fields had no data for any of the selected robots: Battery / Shift Runtime, Max TCP Speed, IP Rating (Wrist), Cycle Time (25/305/25), Vibration Damping, Safety Category, E-Stop Response, Safe Zone Count, Communication Protocols, Cybersecurity Certs, Tool Changer (ISO), Electrical Lines, Spare Parts Lead Time, Expected Service Life
ROI Comparison
Same operating assumptions across every robot — the only difference is price. Set your numbers once to see which pays back fastest.
Annual labor displaced (per robot): $50,000
| Metric | ABB IRB 120 FlexMove | PALOMAT Pallet Stacker |
|---|---|---|
| Investment | $65,000 | No price |
| Payback period | 15.6 mo | — |
| Net savings (5 yr) | $185,000 | — |
| ROI (5 yr) | +285% | — |
PALOMAT Pallet Stacker has no listed price, so payback can't be computed. Contact the manufacturer for a quote.
Estimates labor-cost displacement only — not a full total cost of ownership. Actual ROI depends on integration, maintenance, training, downtime, and task fit. Converted currencies are indicative; USD is the price of record.
Trade-offs at a glance
Frequently asked
Who makes ABB IRB 120 FlexMove and PALOMAT Pallet Stacker?
ABB IRB 120 FlexMove is made by ABB, based in CH. PALOMAT Pallet Stacker is made by PALOMAT, based in DK.
When were ABB IRB 120 FlexMove and PALOMAT Pallet Stacker launched?
ABB IRB 120 FlexMove launched in 2018. PALOMAT Pallet Stacker launched in 2026.
How do ABB IRB 120 FlexMove and PALOMAT Pallet Stacker compare on the Robo Score?
ABB IRB 120 FlexMove scores 72.8 on the Robo Score. PALOMAT Pallet Stacker scores 54.0. The Robo Score is a 0–100 credibility figure blending commercial maturity, verified deployments, company standing, and independent coverage — see methodology for the full breakdown.
Are ABB IRB 120 FlexMove and PALOMAT Pallet Stacker in the same category?
Both robots are classified as Industrial Arm on Robolist. Filters and ranking treat them as direct alternatives.
What is the realistic total cost of ownership for Industrial Arm robots?
Hardware cost is one input. Industrial Arm TCO also includes integration, training, downtime, and end-of-life. Our breakdown: TCO of a 6-Axis Arm Cell: Hardware, EOAT, Integration, Programming.
What should a buyer ask vendors when choosing between ABB IRB 120 FlexMove and PALOMAT Pallet Stacker?
Spec sheets only show part of the story. Useful vendor questions cover support, lifecycle, integration cost, and references. We have a buyer-focused checklist: Industrial Arm Vendor Selection: Capability Matrices and Proof Points.
Going deeper — picking the right robot
TCO of a 6-Axis Arm Cell: Hardware, EOAT, Integration, Programming
7 min readIndustrial Arms
Industrial Arm Vendor Selection: Capability Matrices and Proof Points
9 min readIndustrial Arms
Programming Approaches: Teach Pendant, Offline, AI-Assisted — What Each Costs You
8 min readIndustrial Arms
Build vs buy vs lease: which model fits a first deployment
8 min readChoosing Your First Robot
The hidden specs vendors hope you'll miss
10 min readReading the Spec Sheet
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About this comparison
ABB IRB 120 FlexMove vs PALOMAT Pallet Stacker compares two robots in the industrial-arm category. All data is sourced from manufacturer spec sheets, verified deployments, and third-party filings; see our methodology for how the Robo Score is calculated.