ABB IRB 120 FlexMove vs BAT800-S3
Side-by-side comparison of ABB IRB 120 FlexMove (ABB) and BAT800-S3 (Robotphoenix Technology Co., Ltd.) — specs, pricing, Robo Score, and verified deployments. Updated daily.
Optimize comparison for buyer
Optimized for Warehousing & Logistics buyers. Priority specs lifted to the top and marked with a target.
Layer 1: Identity & Trust
Manufacturer Country
- ABB IRB 120 FlexMoveSwitzerland
- BAT800-S3China
Year First Available
- ABB IRB 120 FlexMove2018
- BAT800-S3—
Verified Deployments
- ABB IRB 120 FlexMove0 Deployments
- BAT800-S30 Deployments
Layer 2: Operational
Price
- ABB IRB 120 FlexMove$65,000 USD
- BAT800-S3$15,000–$50,000 USD
Availability Status
- ABB IRB 120 FlexMoveACTIVE
- BAT800-S3ACTIVE
Arm Mechanics
Payload
- ABB IRB 120 FlexMove12 kg
- BAT800-S33 kg
Reach
- ABB IRB 120 FlexMove900 mm
- BAT800-S3800 mm
Degrees of Freedom
- ABB IRB 120 FlexMove6
- BAT800-S34
Repeatability
- ABB IRB 120 FlexMove±0.03 mm
- BAT800-S3±0.08 mm
Path Accuracy
- ABB IRB 120 FlexMove±0.1 mm
- BAT800-S3—
Max TCP Speed
- ABB IRB 120 FlexMove—
- BAT800-S36 m/s
Robot Weight
- ABB IRB 120 FlexMove35 kg
- BAT800-S370 kg
IP Rating (Arm)
- ABB IRB 120 FlexMoveIP54
- BAT800-S3IP54
Performance
MTBF
- ABB IRB 120 FlexMove50,000 hrs
- BAT800-S3—
Cycle Time (25/305/25)
- ABB IRB 120 FlexMove—
- BAT800-S30.3 s
Duty Cycle
- ABB IRB 120 FlexMove24 7 continuous
- BAT800-S3—
Safety
Dual Check Safety
- ABB IRB 120 FlexMoveYes
- BAT800-S3—
Safety I/O Pairs
- ABB IRB 120 FlexMove2
- BAT800-S3—
Controller & Programming
Controller Model
- ABB IRB 120 FlexMoveOmniCore™
- BAT800-S3—
Programming Languages
- ABB IRB 120 FlexMoveRAPID
- BAT800-S3—
Teach Pendant Type
- ABB IRB 120 FlexMovewired touch
- BAT800-S3wired button
Offline Programming
- ABB IRB 120 FlexMoveRobotStudio
- BAT800-S3Automation Studio
Digital Twin Support
- ABB IRB 120 FlexMoveYes
- BAT800-S3—
Connectivity
IoT / Cloud Platform
- ABB IRB 120 FlexMoveABB Ability
- BAT800-S3—
Predictive Maintenance
- ABB IRB 120 FlexMovethreshold based
- BAT800-S3—
End-Effector
Tool Flange Standard
- ABB IRB 120 FlexMoveiso 9283
- BAT800-S3—
Internal Cable Routing
- ABB IRB 120 FlexMovethrough arm and wrist
- BAT800-S3—
Pneumatic Lines
- ABB IRB 120 FlexMove1
- BAT800-S3—
Commercial
Price (USD)
- ABB IRB 120 FlexMove$65,000 USD
- BAT800-S3$15,000–$50,000 USD
Warranty
- ABB IRB 120 FlexMove1 yrs
- BAT800-S3—
Service Network
- ABB IRB 120 FlexMoveglobal
- BAT800-S3regional
| | |
|---|---|---|
| Layer 1: Identity & Trust | ||
| Manufacturer Country (values differ) | Switzerland | China |
| Year First Available (values differ) | 2018 | — |
| Verified Deployments | 0 Deployments | 0 Deployments |
| Layer 2: Operational | ||
| Price (values differ) | $65,000 USD | $15,000–$50,000 USD |
| Availability Status | ACTIVE | ACTIVE |
| Layer 3: Category Specific | ||
| Arm Mechanics | ||
| Payload (priority for Warehousing & Logistics buyers) (values differ) | 12 kg | 3 kg |
| Reach (values differ) | 900 mm | 800 mm |
| Degrees of Freedom (values differ) | 6 | 4 |
| Repeatability (values differ) | ±0.03 mm | ±0.08 mm |
| Path Accuracy (values differ) | ±0.1 mm | — |
| Max TCP Speed (values differ) | — | 6 m/s |
| Robot Weight (values differ) | 35 kg | 70 kg |
| IP Rating (Arm) | IP54 | IP54 |
| Performance | ||
| MTBF (priority for Warehousing & Logistics buyers) (values differ) | 50,000 hrs | — |
| Cycle Time (25/305/25) (values differ) | — | 0.3 s |
| Duty Cycle (values differ) | 24 7 continuous | — |
| Safety | ||
| Dual Check Safety (values differ) | Yes | — |
| Safety I/O Pairs (values differ) | 2 | — |
| Controller & Programming | ||
| Controller Model (values differ) | OmniCore™ | — |
| Programming Languages (values differ) | RAPID | — |
| Teach Pendant Type (values differ) | wired touch | wired button |
| Offline Programming (values differ) | RobotStudio | Automation Studio |
| Digital Twin Support (values differ) | Yes | — |
| Connectivity | ||
| IoT / Cloud Platform (values differ) | ABB Ability | — |
| Predictive Maintenance (values differ) | threshold based | — |
| End-Effector | ||
| Tool Flange Standard (values differ) | iso 9283 | — |
| Internal Cable Routing (values differ) | through arm and wrist | — |
| Pneumatic Lines (values differ) | 1 | — |
| Commercial | ||
| Price (USD) (values differ) | $65,000 USD | $15,000–$50,000 USD |
| Warranty (values differ) | 1 yrs | — |
| Service Network (values differ) | global | regional |
Insufficient data for full comparison
The following fields had no data for any of the selected robots: Battery / Shift Runtime, IP Rating (Wrist), Vibration Damping, Safety Category, E-Stop Response, Safe Zone Count, Communication Protocols, ROS-Industrial Support, Cybersecurity Certs, Tool Changer (ISO), Electrical Lines, Spare Parts Lead Time, Expected Service Life
ROI Comparison
Same operating assumptions across every robot — the only difference is price. Set your numbers once to see which pays back fastest.
Annual labor displaced (per robot): $50,000
| Metric | ABB IRB 120 FlexMove | BAT800-S3 |
|---|---|---|
| Investment | $65,000 | $32,500 |
| Payback period | 15.6 mo | 7.8 mo |
| Net savings (5 yr) | $185,000 | $217,500 |
| ROI (5 yr) | +285% | +669% |
Estimates labor-cost displacement only — not a full total cost of ownership. Actual ROI depends on integration, maintenance, training, downtime, and task fit. Converted currencies are indicative; USD is the price of record.
Trade-offs at a glance
Frequently asked
Who makes ABB IRB 120 FlexMove and BAT800-S3?
ABB IRB 120 FlexMove is made by ABB, based in CH. BAT800-S3 is made by Robotphoenix Technology Co., Ltd., based in CN.
How do ABB IRB 120 FlexMove and BAT800-S3 compare on the Robo Score?
ABB IRB 120 FlexMove scores 72.8 on the Robo Score. BAT800-S3 scores 62.3. The Robo Score is a 0–100 credibility figure blending commercial maturity, verified deployments, company standing, and independent coverage — see methodology for the full breakdown.
How does the reach of ABB IRB 120 FlexMove compare to BAT800-S3?
ABB IRB 120 FlexMove has a reach of 580 mm. BAT800-S3 has a reach of 800 mm.
Are ABB IRB 120 FlexMove and BAT800-S3 in the same category?
Both robots are classified as Industrial Arm on Robolist. Filters and ranking treat them as direct alternatives.
What is the realistic total cost of ownership for Industrial Arm robots?
Hardware cost is one input. Industrial Arm TCO also includes integration, training, downtime, and end-of-life. Our breakdown: TCO of a 6-Axis Arm Cell: Hardware, EOAT, Integration, Programming.
What should a buyer ask vendors when choosing between ABB IRB 120 FlexMove and BAT800-S3?
Spec sheets only show part of the story. Useful vendor questions cover support, lifecycle, integration cost, and references. We have a buyer-focused checklist: Industrial Arm Vendor Selection: Capability Matrices and Proof Points.
Going deeper — picking the right robot
TCO of a 6-Axis Arm Cell: Hardware, EOAT, Integration, Programming
7 min readIndustrial Arms
Industrial Arm Vendor Selection: Capability Matrices and Proof Points
9 min readIndustrial Arms
Programming Approaches: Teach Pendant, Offline, AI-Assisted — What Each Costs You
8 min readIndustrial Arms
Build vs buy vs lease: which model fits a first deployment
8 min readChoosing Your First Robot
The hidden specs vendors hope you'll miss
10 min readReading the Spec Sheet
Want to be notified when specs or pricing change for these robots? Drop your email.
Other comparisons
About this comparison
ABB IRB 120 FlexMove vs BAT800-S3 compares two robots in the industrial-arm category. All data is sourced from manufacturer spec sheets, verified deployments, and third-party filings; see our methodology for how the Robo Score is calculated.